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Manufacturing Method of Blister Mold
The production method of blister mould is to use the principle of heating and air pressure, and use vacuum forming machine to process plastic sheets into various shapes of blister. This is a practical floor tile mold and process mold production technology. It is widely used, fast in production, small in investment, quick in effect and high in efficiency. 1. Equipment and tools A set of vacuum plastic machine, mold, PVC or polyethylene plastic sheet roll (different thickness sheets can be selected according to the production variety). 2、 Production process (1) Production and processing of blister mould: according to user requirements or sample specifications, blister mould shall be made first. Generally, gypsum is used to make blister molds, but wood carving and metal carving products are also used as molds. After the mold is made, let it completely dry or naturally dry. Then, according to the specific situation of the product surface, use a 1-2mm drill bit to drill many small holes in the low recesses that do not affect the appearance of the product packaging. If it is a packaging box, for such products, you must drill some small holes on the four sides so that the air can be discharged during the production of blister. After the mold is drilled, the plaster mold must be hardened. The hardening method is to use concentrated alum. Immerse in saturated solution and dry. (2) Manufacturing method of blister mould: One. After the blister mold is completely processed and dried, place the blister mold on the upper iron plate of the vacuum chamber, and then load the plastic sheet into the applicable specification according to the mold size, and then put the sheet into the heated wooden frame to make it completely fixed, and then place the wooden cabinet and plastic sheet on the thermostatic furnace for softening treatment. Bay. Put the softened plastic sheet and the wooden cabinet into the vacuum chamber, turn on the air suction switch to clean the air in the vacuum chamber, and after the plastic sheet is cooled, obtain the same suction mould as the mould. C。 Finish machining; The finished products are cut and trimmed, and can be sold after packaging.
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Composition and function of plastic suction machine
1、 Clamping equipment When the plastic sheet is formed, the sheet is fixed on the clamping device. Clamping devices convenient for fixing sheets of various sizes are often used on general and composite hot forming machines for hot forming. Some of the machines are equipped with a set of clamping frames. Clamping devices can be divided into two types: - type is frame type, and - type is split type. The frame type clamping device is composed of upper and lower frames. The sheet is sandwiched between two frames. When the frame is open, the lower frame generally remains fixed. The lower part of the upper frame of various types of single station molding machines is directly fixed on the molding room. When the frame size is large, the manual and semi-automatic molding machines that manually install parison and take out finished products are equipped with safety operating devices within the opening range of the frame. For parison with large forming slip, it is required that the clamping force can be adjusted in a wide range. For this purpose, two rubber covered rollers are used to compress each other with springs and equipped with a pressure regulating device. The clamping of the continuous pull sheet forming machine is the joint action of the zippers on both sides and the front and rear brakes. It is better to adopt automatic control for the clamping device so that it can act quickly and help to improve the quality and efficiency of parts. 2、 Heating equipment One of the main steps in the vacuum forming process of thermoplastic sheets and films is sheet heating. The duration and quality of electric heating depend on the structure of the heater, the thermal inertia of temperature transfer behind the radiant surface, the distance between the sheet and the heater, the radiation energy absorption coefficient, the characteristics of the heater surface and the thermophysical properties of the material. Common heaters include electric heater, crystal radiator and infrared heater.
Maintenance of automatic plastic suction machine
1. Lubrication: all columns, chains and bearings shall be kept in good lubrication condition. Running without lubrication will seriously damage the machine and cause column deformation. 2. Water filter and oil atomizer: observe and record various indicators, and add oil and change water regularly. 3. Keep the working environment clean and sanitary. Waste materials around the fuselage and oil stains inside the machine need to be treated every shift.
How to select sheet thickness for automatic plastic suction machine
The product thickness of the full-automatic plastic suction machine varies greatly, some of which are as thin as paper, or as thin as a cultivation flowerpot; Some are as thick and solid as bathtubs, and can be used for decades without damage. So how to choose the automatic molding machine according to the thickness of the product? According to the thickness of the product, the automatic plastic suction machine can be divided into two types: automatic plastic suction machine for thin plates and automatic plastic suction machine for thick plates. The automatic sheet plastic suction machine is our common automatic plastic suction machine. The thickness of the automatic plastic suction machine is usually 0.12-2mm. The plates come from a wide range of sources, such as PS, PET, PVC, APET, PE, recyclable materials, etc. The main products are medicine, hardware, cosmetics, food, etc; The thickness of the thick film automatic plastic machine is 1.5-8 mm. The main products are light box advertising, home appliance back cover, refrigerator liner, bathtub, etc. Some products can replace injection molding products, but compared with the injection molding process, the mold cost of the thick plate automatic plastic suction machine is lower, the mold production time is shorter, and the efficiency is higher than the injection molding machine. When choosing a fully automatic plastic suction machine, you must fully consider your product characteristics. In case of any doubt during the purchase process, you should make more reference. Why is cooling important for the production of automatic blister machines? As we all know, in the forming process of the automatic plastic suction machine, it is necessary to make the plate contact with the mold for vacuum forming. The mold repeatedly contacts the heated sheet and accumulated heat during the operation. When the temperature reaches a higher temperature, it is necessary to wait for the mold to drop to a lower temperature before continuing production. At this time, the cooling system will be used to accelerate the mold cooling. In the process of product molding, the automatic plastic suction machine has a cooling process to enhance the product strength and help product molding. The mold with built-in cooling structure is the ideal purchase at present, and both the inside and outside of the product in contact with the mold need to be cooled. The semi-automatic plastic suction machine is mainly water-cooled and air-cooled. It cools the paper by spraying water mist or blowing cold air. Although spraying water mist and cooling air can achieve the cooling effect, the cooling speed from outside to inside is slow, but it has the characteristics of wide material adaptability. Non metallic materials such as gypsum and wood can be used.
What are the advantages of automatic positive and negative pressure forming machine?
In view of domestic comprehensive factors such as high energy consumption, high labor intensity, low production and secondary pollution, foreign advanced equipment has taken the lead in China in the early years. However, due to the price of ceiling equipment and expensive supporting molds, 90% of entrepreneurs have been waiting and hoping that the price will be acceptable to them. Feeding → heating → forming → punching → decomposition/stacking → waste self winding system What can you bring if you choose the fully automatic positive and negative pressure forming machine? The editor has collected a large number of professional statistics: This equipment can reduce energy consumption by 6%, save 15% of materials and 28% of labor. It has higher output, higher qualified rate of finished products, better sanitary conditions (reducing secondary pollution), and saves more plant land. Its production capacity is 2 to 5 times that of traditional negative pressure equipment. Although it is a traditional equipment, the technology has not lagged behind.
What is the difference between positive pressure, negative pressure and positive negative pressure forming machine?
The positive pressure forming machine directly exerts pressure on the sheet material through the die punch to form it in the die. The negative pressure forming machine can quickly extract the air between the sheet and the mold through the air pump to form a vacuum negative pressure so that the sheet can be formed in the mold. The positive and negative pressure integrated molding machine combines vacuum extraction with positive pressure, which has higher molding accuracy and can produce more complex products.